



1.基本信息 Basic Information
1.1執行標準 According to (Standard)
GB/T14536.1-2008:《家用和類似用途電自動控制器 第1部分:通用要求》
IEC 730-1:1994 Automatic electrols for household and similar use. Part 1:General requirements
GB/T14536.10-2008:《家用和類似用途電自動控制器 溫度敏感控制器的特殊要求》
IEC 730-2-9-1992:Automatic electrical controls for household and similar use Particuar
requirements for temperature sensing controls
JB/T 3751-1997:《家用和類似用途雙金屬溫度控制器》
JB/T 3751-1997:Bi-meral temperature controls for household and similar use
1.2構造Structure
1.2.1. 分類 Classification
屬于溫度固定的雙金屬碟片瞬動式溫度控制器。
They are temperature-fixed bi-metal Snap-Action temperature controller
1.2.2.接地方式 Method Of Earth
通過溫控器金屬外蓋與設備接地金屬部件相連。
By means of the metal cup of thermostat connected in the earthing meral part.
1.2.3.外觀及尺寸Appearance
外觀應加工良好,無有損于性能及商品價值的傷、裂、變形、毛刺、污漬等缺陷。
The appearance should be processed well, without any defect effecting the performance or
value of the merchandise such as strain,crach,rust,distortion,besmirch,ete.
1.3動作方式Action Forms
■ 室溫下觸點接通(nc),溫度上升觸點斷開,溫度降低觸點恢復接通。
Normal close:Cut out at temperature rise,cut in at temperature decreasing.
□室溫下觸點接通(nc),溫度下降觸點斷開,溫度上升觸點恢復接通。
Normal close:Cut out at temperature decreasing,cut in at temperature rise.
□室溫下觸點斷開(no),溫度上升觸點接通,溫度降低觸點恢復斷開。
Normal open:Cut in at temperature rise,cut out at temperature decreasing.
□室溫下觸點斷開(no), 溫度下降觸點接通,溫度上升觸點恢復斷開。
Normal open:Cut in at temperature decreasing,cut out at temperature rise.
□室溫下觸點接通(nc),溫度上升觸點斷開,溫度降低手動復位接通。
Normal close:Cut out at temperature rise,manual reset at temperature decreasing.
1.4.型號命名方式Nomenclature of Type
TM 22 130 A 5 20 10A 1 R 4 D
Ⅰ Ⅱ Ⅲ Ⅳ Ⅴ Ⅵ Ⅶ Ⅷ Ⅸ Ⅹ Ⅺ
Ⅰ.工廠品牌(TM縮寫)Factoy Brand(TM Abbreviation)
Ⅱ.工廠設計代號:(本廠為22等)Design Code:22
Ⅲ.動作溫度:OFF及ON溫度中的較高值Operating tempersture,the higher value
of OFF temp.and ON temp
Ⅳ.動作溫度特性:Temperature Characteristics
A-常閉型:斷開溫度高于接通溫度
A-Normal type:OFF temperature higher than ON temperature
K-常開型:斷開溫度低于接通溫度
K-K type:ON temperature higher htan OFF temperature
M-手動復位型:溫控器在常溫下接通,斷開后,不能自動復位,需要手動進行復位
M-Manual reset type:The thermostat switches on at room temperature and it won be able
to reset after switching off
O-一次動作性:溫控器在室溫下接通,溫控器斷開后,不能復位
O-One-shot type:The thermostat switches on at room temperature and it wont be able to
Reset switching off
Ⅴ.標稱動作溫度誤差值:Open temperature difference
2表示Said±2℃
3表示Said±3℃
5表示Said±5℃
10表示Said±10℃
Ⅵ.動作溫度與復位溫度差值,2位Open temperature or Rstet temperature the difference
手動復位型無此項數字 The non-manual reset
Ⅶ.額定阻性負載電流:10A,15A,16A Current Rating:5A,10A,15A
Ⅷ.端子姿態Terminal Angle
1:水平Horizontal
2:垂直Vertical
3:垂直/45°Vertical/45°
4:水平/45°Horizontal/45°
5:45°/45°
6:水平/垂直Horizontal/Vertical
7:其它類型角度
3/
Ⅸ.端子類型Temrinal Type
N:187系列端子(4.8×0.5)187Series
M:187系列端子(4.8×0.8)187Series
R:250系列端子(6.3×0.8)250Series
F:非標端子Not Criterion
Ⅹ.固定形式Holder Type
1:活動固定器Free Holder
2:無固定器 Without the Holder
3:45°固定器45°Holder
4:90°固定器90°Holder
5:180°固定器180°Holder
Ⅺ.絕緣殼體Insul ating Material
D:電木Free Holder
E:陶瓷Without the Holder
P:PPS
2.主要性能Primary Performance
2.1.動作溫度Operating Temperature
2.1.1.溫度特性Characteristic
斷電溫度: 130±5℃
接通溫度: 標準復位
2.1.2. 測試方法Test method
把溫控器夾在測試區內,等待測溫區的溫度平衡后,開始測試。測試爐內以空氣作為加熱
介質,在測溫區放置溫度計或溫度傳感器。在溫度進入動作溫度公差范圍前2K開始,以小于1K/min的溫度變化速率進行加溫或降溫,其間必須進行攪拌,使溫度分布充分均勻;測溫區溫
度分布均勻性在±0.4K以內。
測試裝置可設置通斷顯示裝置。溫控器兩接線端子間電壓大于5V,通過試樣電流大于10mA。
4/
2.2 絕緣電阻 Insulation Resistance
用DC500V絕緣電阻表加額定電壓DC500V測定大于100MΩ。
With a DC500V megger, borne DC 500V,the tested value is over 100 MΩ.
2.3 電氣強度Dielectric Strength
帶電金屬部件與非帶金屬部件之間能承受接近正弦波的1500V50Hz交流電壓歷時一分鐘的耐壓試驗,不擊穿,無閃絡。
Parts between elecriferous components and non-electriferous ones can bear 1500V 50Hz AC current,
Which is nearly sine wave, for one minute as bearing test,Resulted no breakdown,no flashover.
2.4.長期工作最高環境溫度Max.Ambient temperature
□100℃ □140℃ ■185℃ □205℃ □220℃ □245℃ □280℃ □320℃
3.可靠性測試 Reliability Test
3.1.試驗條件Test Conditions
◆ 環境溫度20±5℃;
◆ 環境相對濕度60%~70%;
◆ 電源應為額定電壓及額定頻率50Hz、60Hz的正弦波電源。
在試驗結果不發生異議的情況下,按下述條件試驗亦可:
◆ 環境溫度5~35℃;
◆ 環境相對濕度45%~85%;
◆ 電源為接近正弦波的交流電;
◆ Ambient temperature: 20℃
◆ Ambient Relative Humidity: 60%~70%;
◆ The power supply should be of sine wave,with rated volts and rated frequency of50Hz、60Hz;
Without discrepancing the result,test may be implemented according to the following conditions;
◆ Ambient temperature varies berween 5~35℃;
◆ Ambient relative humidity varies berween45%~85%;
◆ The power supply should be AC nearly sine wave;
3.2工作壽命Working Life
將溫控器試樣接上額定電壓,最大工作電流(偏差±5%),對溫控器給以升、降溫進行觸頭開閉試驗,最大頻率6次/min,閉合時間1秒以上。每天閉一次作為一個周期,記錄周期數,不發生因電弧引起的極間短路及對帶電件短路,然后檢查性能。樣品進行周期為10萬次的耐久性試驗后應符合下列性能指標:
◆ 動作溫度對試驗初始值的變化在100℃以下為±5℃,在100℃以上為±5%;
◆ 絕緣電阻100 MΩ以上(用DC500V絕緣電阻表加額定電壓DC500V測定);
◆ 帶電金屬部件與非帶電金屬部件之間能承受接近正弦波的1500V 50Hz交流電壓歷時一分鐘的耐壓試驗,不擊穿,無閃絡;
◆ 機能上無永久性損傷,手動復位溫控器的復位操作無異常。
5/ Powered the sample thermostats with rated volts and max.current(windage: 5%),increase and decrease
the temperature to test Opening/Closning of the thermostat’s contacts.The max frequency should be 6
times/min,contact keep closed for one second.Ecery opening and closing is calculated as one circle,make
record of circles.And no short circuit was found.Then check the performance.After tested 100,000circles,
the samples accord with the following guideline of specifications:
◆Initial value of experiment caused by action temperature:
< 100℃: ±5℃;≥100℃: ±5%;
◆Insulation resistance over 100MΩmore than (tested by DC500V megger,powering with
DC500V);
◆ Parts between electriferous components and non-electriferous ones can bear 1500V 50Hz
AC current,which is nearly sine wave,for one minute as bearing test.Resulted no breakdown,no flashover;
◆No permanent mechanics’damage.No abnormity od reset operation for manual reset
Thershover;
3.3 耐低溫、高溫和冷熱沖擊
Resistance of low Temperature & High Temperature,Cold&heat Strike
將溫控器試樣放置在-20℃的恒溫箱中,在溫度穩定后保持1h,取出放置2h;然后將試樣放置在150℃的恒溫箱中,在溫度穩定后保持1h,取出放置2h;最后,將試樣放置在-20±3℃的恒溫箱中
0.5h,取出試樣放置在室溫環境2~3min,再取出在150±3℃的恒溫箱中0.5h,取出放置在室溫環境2~3min作為一個周期,連續進行5個周期。在整個試驗過程中,被測試樣品表面不得出現疑露或水滴。完成后,樣品應符合下列性能指標:
◆ 動作溫度對試驗初始值的變化在100℃以下為±3℃,在100℃以上為±3%;
◆ 絕緣電阻100MΩ以上(用DC500V絕緣電阻表加額定電壓DC500V測定);
◆ 帶電金屬部件與非帶電金屬部件之間能承受接近正弦波的1500V 50Hz交流電壓歷時一分鐘 的耐壓試驗,不擊穿,無閃絡;
Sample thermostats are placed in the constant-temperature box with the temperature of -20℃.When
temperature inside levels off, keep it for 1h.Than take the samples out and place for 2h,And ten place
Them in the constant-temperature box with the temperatuer of 150℃,keep for 1h after temperature,
lecels off, and take out and place for 2h.Finally,keep the samples in the constant-temperature box of -20
±3℃ for 0.5h,then take out and place then in room temperature.(2~3min as oen circle,and for 5 circles
In a row.)During the experiment,no coagulation or drips is ever found on the surface of the asmples. When experiment finished,samples should accod with the following guideline of specifications:
◆Initial value of experiment caused by action temperature:
< 100℃: ±3℃;≥100℃: ±3%;
◆Insulation resistance over 100MΩmore than (tested by DC500V megger,powering with
DC500V);
◆ Parts between electriferous components and non-electriferous ones can bear 1500V 50Hz
AC current,which is nearly sine wave,for one minute as bearing test.Resulted no breakdown,no flashover;
6/
3.4. 耐潮濕 Dampness Resistance
將溫控器試樣按GB2423.3規定放入溫度40±2℃、相對濕度的恒溫箱內48h后,
樣品應符合下列性能指標:
◆ 動作溫度對試驗初始值的變化在100℃以下為±3℃,在100℃以上為±3%;
◆ 絕緣電阻100MΩ以上(用DC500V絕緣電阻表加額定電壓DC500V測定);
◆ 帶電金屬部件與非帶電金屬部件之間能承受接近正弦波的1500V 50Hz交流電壓歷時 一分鐘的耐壓試驗,不擊穿,無閃絡;
Samples thermostat are sealed in the instrument(constant temperature&constant humidity),detailed
as temperature of 40±2℃ relative humidity of 90%~95%,as per regulations ofGB2423.3.A fter placed
for 48h,the samples should accord with the following guideline of specifications:
◆ Initial value of experiment caused by action temperature:
< 100℃: ±3℃;≥100℃: ±3%;
◆ Insulation resistance over 100MΩmore than (tested by DC500V megger,powering with
DC500V);
◆ Parts between electriferous components and non-electriferous ones can bear 1500V
50HzAC current,which is nearly sine wave,for one minute as bearing test.Resulted no breakdown,no flashover;
3.5. 耐振動 Vibration Resistance
把溫控器試樣固定在有充分強度的板上,對上下、前后、左右各方向,以頻率20~25Hz振幅3
mm來回時間5min,歷時各1h。完成后,樣品應符合下列性能指標:
◆ 動作溫度對試驗初始值的變化在100℃以下為±3℃,在100℃以上為±3%;
◆ 絕緣電阻100MΩ以上(用DC500V絕緣電阻表加額定電壓DC500V測定);
◆ 帶電金屬部件與非帶電金屬部件之間能承受接近正弦波的1500V 50Hz交流電壓歷時 一分鐘的耐壓試驗,不擊穿,無閃絡;
Sample thermostats are fixed on the surface of board with full intension,Then vibrate the samples with frequency 20~25Hz,swing3mm,come-and-go time 5mm,in dierctions of fluctuation,front-back,
left-tight,for 1h,After tested,the samples should accord with the following guideline of specifications:
◆ Initial value of experiment caused by action temperature:
< 100℃: ±3℃;≥100℃: ±3%;
◆ Insulation resistance over 100MΩmore than (tested by DC500V megger,powering with
DC500V);
◆ Parts between electriferous components and non-electriferous ones can bear 1500V
50HzAC current,which is nearly sine wave,for one minute as bearing test.Resulted no breakdown,no flashover;
3.6. 耐跌落 Falling Resistance
溫控器試樣從200mm高自由跌落在水泥地、石板或鋼板等堅固的水平面上,分別作上、下、 左、右、前、后各落下一次。完成后,樣品應符合下列性能指標: 7/
◆ 動作溫度對試驗初始值的變化在100℃以下為±3℃,在100℃以上為±3%;
◆ 絕緣電阻100MΩ以上(用DC500V絕緣電阻表加額定電壓DC500V測定);
◆ 帶電金屬部件與非帶電金屬部件之間能承受接近正弦波的1500V 50Hz交流電壓歷時 一分鐘的耐壓試驗,不擊穿,無閃絡;
Sample thermostats fall down free,at the height of 200mm,to such solid horizontal like concrete ground, flagstone,armor plate.And falling begin respectively for one time,from the top,bottom,left,
right,Front and back.After experimented,the samples should accord with the following guideline of specifications:
◆ Initial value of experiment caused by action temperature:
<100℃: ±3℃;≥100℃: ±3%;
◆ Insulation resistance over 100MΩmore than (tested by DC500V megger,powering with
DC500V);
◆ Parts between electriferous components and non-electriferous ones can bear 1500V
50HzAC current,which is nearly sine wave,for one minute as bearing test.Resulted no breakdown,no flashover;
3.7. 觸電溫升 Contacts' Temperature Raised
小于40K less than 40K
4. 注意事項 Cautious
◆ 溫控器應工作于空氣相對濕度不大于90%、無腐蝕性氣、可燃性氣體和導電塵埃存在的一般 室內環境。
The thermostat should work in environment with humidity not higher than 90%,free of caustic,
Flammable gas and conducting dust.
◆ 溫控器采用接觸感溫時,應使其封蓋緊貼被控器具的發熱部位,并應在封蓋感溫表面涂上導熱
硅脂或其他性能類似的導熱介質。
When the thermostat is used to sense the temperature of solid,its cup should be clung to the beating
Part of such items.Meanwhile,heat-conducting silicon grease,or other heat media of similar nature,should
be applied to the cup's surface.
◆ 溫控器通過接觸液體或蒸汽感溫時,強烈建議采用不銹鋼封蓋的產品,并應有可靠的防漏措施,
以免液體滲到溫控器絕緣部件上。
If the thermostat is used to sense the temperature of liquids or stesam,it is strongly recommended to
Adopt a version with stainless-steeled cup.Moreover,cautious measures should be taken to prevent liquids getting tinto/onto the thermostat's insulation parts.
◆ 不可把封蓋頂部壓塌或使具變形,以免動作溫度改變或影響其他性能。
The top of the cup must not be pressed to sink and the terminals must not be distorted,so as to avoid
Adverse effect on the thermostat's temperature sensitivity or its other functions.
◆ 殼體必須避免受到過大的力以防止出現裂紋;殼體應
保持清潔,
防止導電物質污染,以免因絕緣性能降低而發生短路擊穿。 8/
Liquids must be kept out of the thermostat's inner part! The base must avid any force that could lead
to crack;it should be kept clear and away from the pollution of electric substance to prevent insulation weakening that leads to short-circuited damages.
◆ 使用過程不能折彎接線端子,否則將影響電氣連接的可靠性。
Terminals should not be inflected,or else,it will influence the dependability of electric connection.
◆ 手動復位產品在復位時力量不可過大,以剛能按下復位柄為宜,一般應小于30N,以免損壞溫控器內部結構.
5.溫控器鋁蓋表面標志:
認證標記
系列代號 額定電氣數
溫度點.公差
6.包裝規格及要求:
端子 支架 小膠盒 小紙箱 大紙箱 備注
彎腳 活動 75 375 750
彎腳 固定 75 375 750
彎腳 無 100 500 1000
平腳 活動 100 500 1000
平腳 固定 50 250 500
平腳 無 100 500 1000
無腳 無 100 500 1000
帶引線 無 0 0 0