CTMPRLRS14MC
CTMPRLRS14MC
CTMPRLRS14MC
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福建光沃自動化設備有限公司
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下面以 UWinBatch 在某間歇性生產活性劑的精細化工裝置上的應用來說明基于 ISA S88 標準的 DCS 批量控制是如何實現配方的批量控制的。此裝置以 10 多種氧化物和催化劑為主要原料,生產 8 大類近 40 個牌號的產品,配方數量約為 40 種。
5.1 工藝流程簡介
生產流程簡要概括:當需要生產某種牌號的產品時,將相應的引發醇從裝置中間罐區輸送到反應釜中,邊攪拌邊加入一定量的催化劑,生成引發醇的鉀鹽。向反應釜充入惰性氮氣,加壓加熱反應釜。保持反應釜內的反應溫度,在一定時間內向反應釜中連續加入氧化物的混合物(取決于所需要的產品)。在加入氧化物同時,保持一定的反應壓力。反應結束后,釋放反應釜內壓力,同時冷卻反應釜。中和后的反應產物,經換熱器冷卻換熱后,用泵抽出。產品經分析合格后,通過不同渠道輸送出廠,從而完成一個批次產品的生產。圖 4 為工藝流程圖簡介:
反應釜作為工藝流程中最重要的工藝生產單元,實現批量配方的關鍵控制都集中在反應釜中,需以較高的自動化程度來實現預先設定好的反應步驟,要對溫度、壓力等重要參數進行嚴格的調控。
5.2 批量控制實施步驟
在項目實施階段,按照 S88 規定的物理模型進行設計、組態和集成,完成系統功能。首先在進行工藝分析的基礎上,對和反應釜相關工藝流程中的設備進行劃分和組合。本著平衡靈活性和簡單原則,定制相應的流程功能組,也就是基于子設備的思想在 Unit 中分解單元操作和階段。反應釜典型的階段劃分如表 1 所示。
P92204670700 Model P92 Workstation For Windows
P0923DZ 30m, FO, USB Extender For Windows Machines, 240Vac
P0904AK 50 Series GCIO Interface w/o TS (EC96)
P0903CW Annunciator Keyboard
P0973BJ Fiber E'net Switch w/24 MT-RJ Ports & Uplink Ports
P0973EY Control Line I/F Cable for Enterasys Switches
K0173ZU Mesh Configuration Tool & Switch/Network Documents
P0973BP Redundant Pwr Supply for P0973BH/BJ/BK/BL Switches
P0973BN Two-Bay Power Supply Chassis for P0973BH/BJ/BK/BL
P0973BK 8 RJ45 & 8 MTRJ FO Port E'net Switch &Uplink Ports
P0973EY Control Line I/F Cable for Enterasys Switches
K0173ZU Mesh Configuration Tool & Switch/Network Documents
P0973BP Redundant Pwr Supply for P0973BH/BJ/BK/BL Switches
P0973BN Two-Bay Power Supply Chassis for P0973BH/BJ/BK/BL
P0917YZ FCP270 Control Processor
P0926MX Splitter / Combiner Kit (With 2 Modules)
P0926CP ZCP270 Control Processor
P0926DF ZCP270 Or ATS Fault Tolerant Connector
P0926MX Splitter / Combiner Kit (With 2 Modules)
P0926GV FBM231, Four Serial Ports, Redundant
P0926GU FBM230, Four Serial Ports, Single
P0926GG FBM224, 4 Modbus Channels
P0926GH FBM224 / FBM230 / FBM231 Compression PolyAmide TA
P0922QS FBM228 4 Port FOUNDATION Fieldbus H1 Module
P0922VC Compression Term Assy FBM228
P0922RK Redundancy Adapter For FBM228 and FBM222
P0916DB FBM2xx Type 1 Term Cable, 1 Meter
P0926TL FBM222 Profibus DP Module, 2 Ports
P0922RK Redundancy Adapter For FBM228 and FBM222
P0926TH FBM222 Termination Assembly (PVC material)
P0916DB FBM2xx Type 1 Term Cable, 1 Meter
P0917HD FBM223 Profibus DP, 2 Ports
P0917SY FBM223 Compression Termination Assembly
P0916DB FBM2xx Type 1 Term Cable, 1 Meter
P0926GX FBM233, 10/100 Mbps Ethernet, Redundant
P0926GW FBM232, 10/100 Mbps Ethernet
P0973CN 4-Slot Vertical FCP270/Expansion Baseplate
P0973CA FEM100 Module
P081000000GG 1 x 8 Mounting Structure
P0926MZ Shelf For Fiber Splitter / Combiner And TSC's
B21100000000 I/A IR Letterbug Configurator
X0179AZ Hexball Screwdriver
P0916TQ FCM2f communication card
P0917XV FBM215/218 Compression Termination Assembly
P0917XQ Redundancy Adapter For FBM216
P0917XV FBM215/218 Compression Termination Assembly
P0914TB FBM208 Redundant 0-20 Module w/Readback
P0917GZ FBM240, 8 Rednt. Rdy Chanl Dig Out w Readback
P0917YJ Redundancy Adapter For FBM240
P0917HU Term Assembly, FBM240, 80V - 5 Amp Relay
P0972ZA FCM100E, Field Comm Mod w/Fiber Optic
P0926DZ Power Connection Kit For FPS 400-24
B0700AA I/A Series V8.x Complete Paper Documentation Set
K0173WT I/A Series V8.x Document CD For Windows pdf
P0972TR 3 m, MMF, Fiber, MT-RJ To LC Adapter Cable
P0916MZ 2 Mbps Base To Base Cable, 1m
P0926KM Power Supply Output Cable - 121 cm (48 in)
P0926GS FCM100Et, Field Comm Mod w/Fiber Optic & TDR
P0972UN 0.5 m LC-LC Fiber Optic Jumper Cable, Gray
P0972VG 0.5 m LC-LC Fiber Optic Jumper Cable, Orange
P0972TR 3 m, MMF, Fiber, MT-RJ To LC Adapter Cable
P0972KW Fiber Optic Multimode Cable, MT-RJ/MT-RJ, 15 m
P0971SU 70 Series WS Cable Interface, 10 Ft
P0971SW 70 Series WS Cable Interface, 150 Ft
P0800MW GCIO Cable, Coiled
P0971DY 100 Ft Video Cable For Windows/Solaris
P0972KW Fiber Optic Multimode Cable, MT-RJ/MT-RJ, 15 m
P0973BU 0.25 m LC-LC Fiber Optic Jumper Cable, Gray
P0972ZQ 0.25 m LC-LC Fiber Optic Jumper Cable, Orange
P0972TR 3 m, MMF, Fiber, MT-RJ To LC Adapter Cable
P0972UN 0.5 m LC-LC Fiber Optic Jumper Cable, Gray
P0972VG 0.5 m LC-LC Fiber Optic Jumper Cable, Orange
P0972TR 3 m, MMF, Fiber, MT-RJ To LC Adapter Cable
P0926GJ FBM2xx Type 5 HypalonTermination Cable, 1 Meter
P0916DE FBM2xx Type 1 Term Cable, 10 Meters
P0916MZ 2 Mbps Base To Base Cable, 1m
P0926KM Power Supply Output Cable - 121 cm (48 in)
P0922YU Power Supply, FPS 400-24
P0926CM Power Cable
P0904HA Industrial Power Module, 2 LAMBDA
P0926HW 2 FCP Slots Vert. Baseplate, Time Strobe
P0916MZ 2 Mbps Base To Base Cable, 1m
P0926KM Power Supply Output Cable - 121 cm (48 in)
P0926JM 8 Slots Vert. Baseplate, Time Strobe, 8 FBM
P0916MZ 2 Mbps Base To Base Cable, 1m
P0926KM Power Supply Output Cable - 121 cm (48 in)
P0914SQ FBM201 Channel Isolated 8 Input 0-20 mA
P0916AA Compression Term Assembly, FBM201
P0916DB FBM2xx Type 1 Term Cable, 1 Meter
P0926EQ FBM202 Channel Isolated 8 Input Thermocouple/mV
P0916AC Compression Term Assembly, FBM202
P0916DV FBM2xx Type 2 Term Cable, 1 Meter
P0914SV FBM203 Channel Isolated 8 Input RTD
P0916AE Compression Term Assembly, FBM203
P0916DB FBM2xx Type 1 Term Cable, 1 Meter
P0916DD FBM2xx Type 1 Term Cable, 5 Meters
P0914XS FBM237 Channel Isolated 8 Output 0-20 mA
P0916CC Compression Term Assembly, FBM237
P0916DB FBM2xx Type 1 Term Cable, 1 Meter
P0914XS FBM237 Channel Isolated 8 Output 0-20 mA
P0916CC Compression Term Assembly, FBM237
P0916DB FBM2xx Type 1 Term Cable, 1 Meter
P0916QD Redundancy Adapter For FBM218/FBM237
P0914WH FBM207b Ch Isolated 16 DIN 24 Vdc Contact Sense
P0916JS Compression Term Assembly, FBM207b, Contact Sense
P0916FH FBM2xx Type 4 Term Cable, 1 Meter
P0914WH FBM207b Ch Isolated 16 DIN 24 Vdc Contact Sense
P0916JS Compression Term Assembly, FBM207b, Contact Sense
P0916FH FBM2xx Type 4 Term Cable, 1 Meter
P0916DD FBM2xx Type 1 Term Cable, 5 Meters
P0916TA FBM242 Channel Isolated External Source DO
P0916NG Compression Term Assembly, FBM242, 5A Relay Out
P0916JY Compression Term Assembly, FBM242, 2A 60V fuse Out
P0916FH FBM2xx Type 4 Term Cable, 1 Meter
P0916FK FBM2xx Type 4 Term Cable, 5 Meters
P0916TA FBM242 Channel Isolated External Source DO
P0916NG Compression Term Assembly, FBM242, 5A Relay Out
P0916JY Compression Term Assembly, FBM242, 2A 60V fuse Out
P0916FH FBM2xx Type 4 Term Cable, 1 Meter
P0916FK FBM2xx Type 4 Term Cable, 5 Meters
P0916CQ FBM206 Channel Isolated 8 Input Pulse
P0916JQ Compression Term Assy, FBM206
P0916DB FBM2xx Type 1 Term Cable, 1 Meter
P0914TN FBM211 Differential 16 Input 0-20 mA
P0916BT Compression Term Assembly, FBM211, FBM Powered
P0916FH FBM2xx Type 4 Term Cable, 1 Meter
P0916FK FBM2xx Type 4 Term Cable, 5 Meters
P0914TR FBM217, Discrete Inputs, 32 Channels
P0916CA Compression Term Assy, FBM217, 15-30 Vdc Vmon
P0916FH FBM2xx Type 4 Term Cable, 1 Meter
P0916FK FBM2xx Type 4 Term Cable, 5 Meters
P0914TR FBM217, Discrete Inputs, 32 Channels
P0916CA Compression Term Assy, FBM217, 15-30 Vdc Vmon
P0916FH FBM2xx Type 4 Term Cable, 1 Meter
P0916FK FBM2xx Type 4 Term Cable, 5 Meters
P0922VT FBM214, HART Inputs, 8 Channels
P0916BX FBM214/216 Compression Termination Assembly
P0916DB FBM2xx Type 1 Term Cable, 1 Meter
P0916DD FBM2xx Type 1 Term Cable, 5 Meters
P0922VU FBM215, HART Output, 8 Channels
P0916DB FBM2xx Type 1 Term Cable, 1 Meter
P0922VV FBM216, Redundant Ready HART Inputs, 8 Channels
P0916BX FBM214/216 Compression Termination Assembly
P0916DB FBM2xx Type 1 Term Cable, 1 Meter
P0916DD FBM2xx Type 1 Term Cable, 5 Meters
P0922VW FBM218, Redundant Ready HART Output, 8 Channels
P0916QD Redundancy Adapter For FBM218/FBM237
P0916DB FBM2xx Type 1 Term Cable, 1 Meter
P0916DD FBM2xx Type 1 Term Cable, 5 Meters
P0914XG FBM205 Redundant 0-20 Combo Module
P0916NN Redundancy Adapter For FBM205/208
P0916AJ Compression Term Assembly, FBM205/208
P0916DB FBM2xx Type 1 Term Cable, 1 Meter
P0916NN Redundancy Adapter For FBM205/208
P0916AJ Compression Term Assembly, FBM205/208
P0916DB FBM2xx Type 1 Term Cable, 1 Meter
P0916FH FBM2xx Type 4 Term Cable, 1 Meter
CP40BP0961BC 有現貨1個
CP60 P0961FR 有現貨2個
WP51F SUN工作站 有現貨2臺
DNBT 有現貨2塊
NCNI 有 現貨1塊
GICO 有現貨2個
FCM10E 有現貨1個
DNBT 2PCS
CP30 3PCS
FBM02 2PCS
FBM04 20PCS
FBM41 10PCS
FBM42C 10PCS
FBM01 16PCS
FBM03 20PCS
FBM07B 2PCS
FBM12B 2PCS
配套的電源模塊,接線端子,安裝底板等
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